Optical Engineering Services

Advanced Design-to-Manufacturing Solutions for Precision Optics

 

 

 

🔷 Empowering Innovation Through Optical Engineering

At Yighen Ultra Precision, we provide comprehensive optical engineering services that bridge the gap between conceptual design and high-performance implementation. Whether you're developing a novel imaging system, sensor module, AR/VR device, or medical diagnostic tool, our engineering team supports you from the earliest design stage through prototyping, system integration, and volume production.

With deep expertise in geometrical optics, wave optics, opto-mechanics, and tolerance analysis, we deliver solutions that are optimized for real-world performance, manufacturability, and cost-efficiency.

 

 

🔶 Our Optical Engineering Capabilities

Yighen’s services cover a broad spectrum of optical design and system engineering:

🔹 System-Level Optical Design

• Imaging & illumination system architecture

• Field-of-view, distortion, and resolution optimization

• Telecentric, athermal, or compact configurations

🔹 Optical Component Engineering

• Aspheric & freeform lens design

• Prism, mirror, beamsplitter modeling

• Coating design for reflection, transmission, or filtering

🔹 Tolerancing & Monte Carlo Simulation

• Performance variation prediction due to manufacturing/assembly tolerances

• Alignment sensitivity analysis and performance margining

🔹 Opto-Mechanical Design Integration

• CAD modeling, 3D drawings, fit & kinematic alignment structures

• Thermal & vibration stress simulations (FEM, CFD optional)

• Custom housing and barrel design for optical modules

🔹 Assembly & Manufacturing Feasibility

• DFM (design for manufacturability) guidance

• Tolerance budget planning

• Material and coating compatibility analysis

 

 

🧠 Tools & Platforms We Work With

Our optical engineers work with a suite of advanced tools to ensure high-fidelity, manufacturable designs:

• Zemax OpticStudio / Synopsys CODE V

• LightTools / FRED / TracePro (stray light & illumination)

• SolidWorks / AutoCAD / Pro/E

• ANSYS / COMSOL for environmental simulation

• Custom MATLAB models for performance prediction

 

 

📦 Materials & Technologies Expertise

We specialize in both refractive and reflective optics, spanning materials such as:

• Glass lenses (BK7, Fused Silica, SF11, CaF₂, MgF₂, etc.)

• Plastic optics (PMMA, PC, COP, ZEONEX, TOPAS)

• Freeform & aspheric elements

• Diffractive, Fresnel, TIR, and micro-optics

• Coated or filter-integrated optics

All components are engineered with full consideration of production tolerances, assembly constraints, and performance stability under real-world conditions.

 

 

🎯 Applications of Our Engineering Services

Yighen’s optical engineering supports a variety of high-tech applications:

Industry	Application Examples
🔬 Medical Devices	Endoscopy, OCT, fluorescence imaging, ophthalmology
🕶️ AR/VR & Wearables	Freeform displays, waveguides, ultra-compact lenses
📷 Industrial Vision	Telecentric lenses, machine vision optics
🚘 Automotive & LIDAR	Head-up display optics, time-of-flight lenses
🛰️ Aerospace & Defense	Athermal optics, ruggedized imaging modules
🌿 Environmental Tech	Spectroscopy, remote sensing, gas detection

 

 

✅ Why Choose Yighen Optical Engineering?

• 📐 Design + Simulation + Prototyping under one roof

• ⚙️ Full-stack engineering: optical, mechanical, coating, metrology

• 🧪 Proven manufacturability: designed for real-world tolerances

• ⏱️ Accelerated project cycles with in-house prototyping & production

• 📍 Based in Hong Kong & Dongguan with international client support

 

 

🔧 From Design to Delivery: Our Process

1. Requirement Consultation
    We collaborate closely to understand your performance goals and application.

2. Optical Design & Simulation
    We generate ray-traced or wave-optics models, validate FOV, MTF, stray light.

3. Engineering Validation
    We conduct tolerance, thermal, and mechanical feasibility assessments.

4. Prototyping or Transfer to Mass Production
    Via our in-house ultra-precision machining or optical molding factory.

5. Final QA & Documentation
    Detailed specs, drawings, test reports, and support files are delivered.

 

 

 

 

❓ Frequently Asked Questions

Q: Can you design optics for compact embedded modules or wearables?
A: Yes. We have extensive experience designing miniature optics for AR/VR, medical probes, and mobile imaging platforms.

Q: Do you provide tolerance analysis with your designs?
A: Absolutely. Every optical design comes with a tolerance study that simulates production variability and maintains system robustness.

Q: Can you assist with system-level integration?
A: Yes. Our team includes mechanical and integration engineers who support complete opto-mechanical design and optical module packaging.

 

 

 

🧠 Let’s Turn Your Optical Concept into Reality

Need more than design? Our optical engineering team supports your entire development journey — from requirement clarification, lens modeling, tolerance simulation, to manufacturability analysis and prototype verification.

We speak the language of both optical physics and real-world manufacturing.

🔵 Request an Engineering Consultation
📩 Share your challenge or idea — we’ll reply within 24 hours with next steps.

 

Want to see what we’re capable of?
📄 Download Our Optical Engineering Overview

Interested in our team’s academic and technical background?
👤 Learn More About Yighen

 

 

 

optical engineering services
custom optical system design
optical tolerance analysis
opto-mechanical engineering
optical simulation and modeling
precision optics engineering
optical design and manufacturing