Opto-Mechanical Design Services

🔧 Opto-Mechanical Design Services

Precision Mechanical Engineering for Optical Systems

At Yighen Ultra Precision, we provide advanced opto-mechanical design services that bridge the gap between cutting-edge optical concepts and real-world manufacturable systems. Whether you're designing a high-performance imaging device, an AR/VR module, or a ruggedized laser assembly, our engineering team delivers robust, cost-effective mechanical solutions that support precision optics under any condition.

✅ Why Choose Yighen for Opto-Mechanical Design?

• Faster Time to Market: Reduce your product development cycle by 15–30% with our integrated optical-mechanical workflows.

• Manufacturing-Ready Designs: Every structure we design is optimized for CNC machining, injection molding, or hybrid fabrication—from prototyping to mass production.

• 24-Hour Response Commitment: Engineering feedback and DFM analysis delivered within one business day.

•  

🔍 What We Deliver

• Custom opto-mechanical housings & lens barrels

• Structural design for freeform and aspheric optics

• Active and passive thermal compensation structures

• Kinematic and athermal mounts for high-stability applications

• Sealed, ruggedized assemblies for harsh environments

• Lightweight and compact modules for portable systems

•  

🧩 Our Process: From Concept to Mass Production

We integrate optical and mechanical engineering from the start—ensuring that every component is aligned with your performance, budget, and environmental requirements.

1. Requirement Review
   RFQ review, optical spec matching, use-case simulation

2. Mechanical Architecture Design
   Mounting schemes, adjustment tolerances, thermal load estimates

3. Material & Process Selection
   Aluminum, stainless steel, titanium, PEEK, high-performance plastics

4. 3D Modeling & Simulation
   Using SolidWorks, Zemax OpticStudio, Code V, and ANSYS

5. Tolerance Analysis & FEA
   Structural simulation, heat/vibration response, component shift modeling

6. Prototyping & Assembly Support
   Cleanroom assembly, adhesive selection, interface validation

7. Testing & Manufacturing Transfer
   Verification of opto-mechanical alignment and readiness for production

⚙️ Toolchain & Design Software

We support full digital collaboration and modeling in:

• CAD: SolidWorks, Creo

• Optical Design: Zemax OpticStudio, Code V

• Simulation: ANSYS, COMSOL, STOP analysis

• Data Sharing: STEP, IGES, STL, DFX, OpticStudio ZMX

•  

🧱 Materials Expertise

Material selection is critical to system performance and thermal stability. We offer mechanical designs built from:

• Metals: 6061/7075 Aluminum, Stainless Steel, Titanium

• Plastics: PEEK, Ultem, PC, PMMA

• Hybrids: Glass-metal bonding, ceramic-metal composite mounts

• All selections validated for expansion match, mechanical integrity, and assembly compatibility.

•  

🌍 Applications We Serve

• VR/AR optical modules

• Laser rangefinders and beam expanders

• Bioimaging and medical optics

• Night vision and thermal optics

• Multi-lens projection systems

• Compact optical sensing modules

•  

🧪 Featured Case Study (Optional if NDA permits)

Miniature Freeform AR Module
A client needed a compact opto-mechanical solution to support a freeform waveguide lens and dual micro-displays. We engineered a sub-20g aluminum alloy housing with multi-surface lens clamps and heat-absorbing inserts, achieving <5μm positional tolerance after thermal cycling.

Yighen brings design, simulation, and fabrication under one roof. Whether you’re refining an early-stage concept or optimizing a mass production system, our engineers deliver high-performance, manufacturable results.

⚙️ Need Optical Designs That Assemble, Align, and Perform?

At Yighen, we design not only lenses — we design complete opto-mechanical systems ready for real-world manufacturing.

Our team balances optical tolerances, mechanical constraints, material compatibility, and production feasibility to deliver integrated designs that work — from prototypes to volume production.

🔵 Request an Opto-Mechanical Design Review
📩 Share your mechanical stack-up or alignment challenge — we’ll respond within 24 hours.

—

Want to see how our design meets real-world tolerances?
📄 Download Our Opto-Mechanical Capability Sheet

Curious about our multi-disciplinary engineering team?
👤 Meet the Team Behind Yighen